WEBDescription of the sintering process Iron ore is prepared as a suitable feedstock for the blast furnace by sintering, an agglomeration process, depicted in Fig. 1. This process is energy intensive and produces a considerable amount of carbon dioxide from the combustion of solid fossil fuels.
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WEBJan 1, 2023 · The good sinter parameters with the lower CO emission are % carbon content and % water in the sintering mixture. ... Iron ore sintering process is an important sector for iron and steel ...
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WEBDec 1, 2017 · The conventional process of iron ore sintering has several advantages such as (a) it enables to attain the desired size of feed for blast furnace (BF), (b) it produces a partially reduced feed, (c ...
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WEBNov 16, 2020 · Abstract and Figures. The sinter process of iron ore with biomass carbon instead of coke breeze as fuel was investigated via thermodynamic analysis in this paper through a comparison of sinter ...
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WEBNov 1, 2023 · Granulation is an important process in iron ore sintering to increase particle size for better permeability. In this study, the granulation of mixed iron ore, coke, and flux in a rotating drum is studied by the discrete element results of mixing indie that the particleparticle collision number is closely related to the composition of raw .
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WEBOct 31, 2015 · At present various naturally available minerals containing MgO viz. olivine, pyroxenite, dunite, dolomite etc. are widely used in different plants to reduce RDI of iron ore pellets and improve other properties. However, properties of each of the above fluxes are physically and chemically different and they contain different types and quantities of .
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WEBSep 26, 2018 · In an iron ore sintering bed, combustion of solid fuel supplies heat needed for sintering of fine particles and determines the quality of the sintered ores and the productivity of the process.
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WEBJan 30, 2019 · The hightemperature characteristics of iron ores play important roles in optimizing ore proportion of sintering, which are tested by using ironore fines and analytical reagent CaO as raw materials. Two calculation methods of CaO addition amount based on binary basicity (basicity method) and n(Fe2O3)/n(CaO) (mole ratio method), .
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WEBMay 1, 2020 · The raw materials used in the iron ore sintering process are obtained from several sources, like iron ore (mining sinter feed), dust recycling from the steelworks facilities and necessary addition of slag agents for blast furnace and to enhance the sinter product quality, namely reactivity and mechanical strength, which plays crucial role on ...
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WEBOct 15, 2023 · The Iron and Steel industry plays a vital role in global economic growth, consuming a significant portion of the annual industrial energy, primarily sourced from fossil fuels. Sinter making is a crucial process in Ironmaking, .
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WEBSep 1, 2022 · Iron ore sintering is a pretreatment step of smelting that agglomerates the iron ore using surface melting of green pellets to improve the quality of the steel product. The sintering process not only improves the quality of steel products, but also releases CO and CO2 gases, evaporates moisture, and improves the reducibility of iron ore to .
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WEBSinter plants agglomerate iron ore fines (dust) with other fine materials at high temperature, to create a product that can be used in a blast furnace. The final product, a sinter, is a small, irregular nodule of iron mixed with small amounts of other minerals. The process, called sintering, causes the constituent materials to fuse to make a ...
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WEBSep 19, 2017 · The roles of iron ore, fuel, fluxes, and moisture in sintering granulation are also analyzed, and finally advanced granulation equipment and processes for industrial production, as well as their ...
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WEBJan 18, 2023 · Recovery of metallurgical dust by sintering inevitably incorporates Zn into the sintered ore, which can have a significant impact on the ore formation process and the quality of the resulting ore. Through miniaturesintering experiments and theoretical firstprinciples calculations, this paper analyzes in detail the influencing mechanism of Zn on .
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WEBAug 1, 2019 · Xiaohui Zhang et al. established the heat transfer mathematical model of iron ores' sintering process, and obtained the highest temperature distribution at different depths of sintering bed [11,12]. And the optimisation of fuel distribution in sintering process was proposed with the purpose of stabilising the highest temperature.
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WEBFeb 1, 2023 · Intensifiion of the iron ore sintering process was approached by injecting hydrogenrich gas into the sinter bed. The loion of the injection was critical to the pyrolysis of the solid fuel ...
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WEBMay 1, 2023 · Through recent studies, it was found that iron ore sintering can be used to treat MSWIFA(Gan et al., 2021). The use area of sintering machines in China has exceeded 160000 square meters, with an annual output of more than 1 billion tons of iron ore sinter, accounting for more than 60% of the global output(Ji et al., 2022).
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WEBNov 1, 2023 · In normal sintering of iron ore, there is a wide difference in temperature of the sinter bed between top and bottom; the flame front temperature of the sinter bed gradually increases towards ...
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WEBJun 22, 2012 · The roles of iron ore, fuel, fluxes, and moisture in sintering granulation are also analyzed, and finally advanced granulation equipment and processes for industrial production, as well as their ...
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WEBJan 1, 2012 · Sinter is the main raw material for blast furnace iron making. To provide high quality sinter, the moisture content of the mixture in the sintering need to be in the best range.
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WEBMar 1, 2022 · Iron ore granulation process is simulated by the discrete element method to understand the dynamic behaviour of iron ore particles. The results show that the macroscopic particle flow transits from rolling regime to cascading regime after water addition, with the angle of repose of particles increasing and the level of particle size .
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WEBMineralogy and granulometry of iron ore fines, moisture employed for granulation, amount of flux such as lime, size and contents of coke breeze and limestone in granules, size distribution of granules, structure and permeability of the green mix bed and suction across the bed are some factors that control the complex interrelated physiochemical ...
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WEBSep 24, 2023 · These tests were moisture absorption rate for a coarse iron ore (46 mm), adhesion of low moisture content fine iron ore ( mm) and one pseudoparticle coated with high moisture content fine ...
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WEBJul 25, 2016 · Sinter strength evaluation using process parameters under different conditions in iron ore sintering process ... simulation work would play a much more important and extensive role on optimizing the operating parameters and predicting the performance at extreme conditions. ... limestone, the level of return fines, mix moisture .
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