WEBDec 15, 2023 · The pulp production process generates a CaCO 3rich solid waste known as white mud (WM), and its improper disposal is a cause for global present study investigates the composition, microstructure, and thermal decomposition characteristics of WM and proposes a strategy for replacing limestone with WM for iron ore sintering.
WhatsApp: +86 18203695377WEBJul 20, 2015 · Sintering is a widely used method to agglomerate iron containing finegrained. materials. In sintering the ore fines, concentrates, fluxes, and c oke breeze are thoroughly. weighed, moistened ...
WhatsApp: +86 18203695377WEBThe potential economic benefit of steam injection technology was calculated based on a 360m 2 sintering machine (the annual sinter output is tons), excluding the equipment modifiion and steam injection cost of 300,000; a profit of per year or dollars per ton sinter can be achieved. Therefore, lowcarbon and cleaner ...
WhatsApp: +86 18203695377WEBNov 21, 2008 · Further the simulation, there are obtained the timevariations of the optimal speed for the sintering machine at different distributions of iron ore's temperatures on the sintering band. View full ...
WhatsApp: +86 18203695377WEBFeb 13, 2012 · In this chapter, a methodology for simulating th e sintering process of iron ore is presented. In order to study the process parameters and inner phenomena, a mathematical model. based on ...
WhatsApp: +86 18203695377WEBFeb 16, 2023 · The iron ore sintering process results in significant VOC emissions owing to the mixed combustion of fossil fuels, iron ore, and coke . Especially in typical iron and steelproducing cities such as Tangshan and Handan, iron ore sintering processes account for –% of the national VOC emissions [11,12]. In response to the large .
WhatsApp: +86 18203695377WEBJun 13, 2019 · Silicoferrite of calcium and aluminum (SFCA) is one of the most commonlyproduced phases in fluxed ironore sintering, and has long been regarded as an important bonding phase in industrial sinters. It is thus considered to have a significant effect on sinter quality. In this study, a solid solution model and database has been developed for the .
WhatsApp: +86 18203695377WEBApr 30, 2015 · Iron ore sintering is used all over the world to prepare agglomerates for the ironmaking blast furnace (Chen et al., 2016;Abreu et al., 2015; Zhao et al., 2015). It consists of an agglomeration ...
WhatsApp: +86 18203695377WEBJul 1, 2021 · iron ore are mixed with other products such as c oke . fines and fired at a temperature below the melting point . ... sintering machine off ga s heat recov ery Sint ering gas .
WhatsApp: +86 18203695377WEBJun 4, 2024 · The iron oxide (FeO) content had a significant impact on both the metallurgical properties of sintered ores and the economic indiors of the sintering process. Precisely predicting FeO content possessed substantial potential for enhancing the quality of sintered ore and optimizing the sintering process. A multimodel integrated .
WhatsApp: +86 18203695377WEBMar 9, 2013 · The Sintering Process of Iron Ore Fines. Sintering plants are normally associated with the production of hot metal in blast furnaces in integrated steel pants. ... Fig 4 Circular sintering machine. Straight line machines are normally used for high capacity sinter plants. The sintering areas of such machines are generally 50 sqm and above.
WhatsApp: +86 18203695377WEBJun 13, 2022 · Iron ore sintering entails high energy consumption and also produces significant pollution, responsible for the highest share of CO 2 emission, as well as SO 2 and NOx emissions, in the iron and steel production processes. 5 The SO 2 and NO X emissions from this process account for ∼70% and ∼40% of the total iron and steel .
WhatsApp: +86 18203695377WEBJul 1, 2020 · Sintering, a primary way to make highquality artificial iron ore from lowgrade iron ore, has received widespread attention. Sintering is a thermal agglomeration process, which involves several chemical–physical reactions (Chen et al., 2020). Burnthrough point (BTP) is a parameter with significant meaning in the iron ore sintering process.
WhatsApp: +86 18203695377WEBAug 19, 2020 · Figure shows the main parts of an iron ore sintering plant (Dwight–Lloyd machine). Despite at first instance the agglomeration of ores has imposed as a process required in the iron extractive metallurgy, this process has changed with the time until becoming in the main instrument to recycle in both the ironmaking and the .
WhatsApp: +86 18203695377WEBAug 1, 2018 · Iron ore sintering includes many chemical and physical reactions [1]. The operating mode is the combustion status of the sintering material layer under a specific situation of the power apparatus. ...
WhatsApp: +86 18203695377WEBAug 23, 2023 · Superhigh bed sintering process is an important development direction of iron ore sintering for its lower emission and higher yield. However, there is a lack of deep understanding of the uneven quality of superhigh bed sintering products, and the deterioration of reduction disintegration performance, the thickening of hearth layer and .
WhatsApp: +86 18203695377WEBNov 1, 2019 · The size segregation and voidage distribution down a green bed formed on an iron ore sinter strand were investigated experimentally and using Discrete Element Method (DEM). The simulated and experimental results showed that an increase in feed rate (from 6 kg/s/m to 18 kg/s/m) significantly decreased the level of vertical size .
WhatsApp: +86 18203695377WEBJun 1, 2022 · Iron ore sintering is a crucial stage in the whole steelmaking flow, the function of which is to process iron ores (< 8 mm) into lumpy sinter, thereby providing raw materials for ironmaking [1,2,3,4,5]. The sintering heat originates from fuel combustion, either complete combustion or incomplete combustion.
WhatsApp: +86 18203695377WEBJan 1, 2014 · Iron ore sintering is a critical process in iron and steel production. It produces qualified sinter for the blast furnace [1]. The process is complex and nonlinear, and many of the process factors are coupled. ... Due to technological constraints, most sintering machines in iron ore sintering plants have an effective area of 360 ...
WhatsApp: +86 18203695377WEBJul 1, 2018 · According to the dioxin emission report (Lv et al., 2008), the sintering process is the main emission source of dioxin in the iron and steel estimated distribution and emissions of dioxin in different areas of China are shown in Fig. ore sintering process is the second to the municipal waste incinerator toxic pollutants .
WhatsApp: +86 18203695377WEBJun 1, 2021 · Table 4 gives the economic assessment in terms of treating m 3 /h desorbed gas from 1 million m 3 /h typical ironore sintering flue gas based on a 435 m 2 sintering machine in Handan Iron and Steel Co., Ltd. The total fixed capital investment for the distillation unit (2, thousand USD) includes raw materials, equipment, design .
WhatsApp: +86 18203695377WEBJan 1, 2015 · Factors affecting dioxin emissions from iron ore sintering machines have been investigated by means of sinter pot tests (Nakano et al., 2009). The bed height, coke content, gas velocity, and afterburner were found to have insignificant effects. However, dioxin emissions were found to increase as the hearth layer increased and the distance .
WhatsApp: +86 18203695377WEBFeb 17, 2021 · At present, only imported iron ore fines are used in Jingtang sintering plant. And it is hard to control the particle size of imported iron ores. Different iron ore fines are mixed properly before charged to sintering machine. It is an important means to solve this problem to seek the particle size matching between solid fuel and iron ore fines.
WhatsApp: +86 18203695377WEBJul 19, 2019 · The coke breeze supplies the necessary process heat. Iron ore sintering is the second most energyconsuming process in iron marking, and the main energy consumption comes from the combustion of carbon (Hu et al. 2019). Coke breeze is intimately mixed with moistened ore fines, limestone/dolomite, and industrial wastes like .
WhatsApp: +86 18203695377WEBFeb 1, 2024 · A device for loosening sintering bed was applied for the sintering machine. Also, the iron ore matching structure was adjusted according to the granulation bonding property index of iron ores. ... Wang YZ, Zhang JL, Liu ZJ et al (2017) Recent advances and research status in energy conservation of iron ore sintering in China. JOM 69(11)
WhatsApp: +86 18203695377WEBJul 15, 2022 · Iron ore sintering is a basic agglomeration process providing sinter for blast furnaces. The sintering mixture (ironcontaining raw materials, fuel, flux, return ore, etc.) is mixed with an appropriate amount of water and then paved on the sintering machine trolley after granulation. After the surface of the sintering material is ignited, the ...
WhatsApp: +86 18203695377WEBOct 26, 2023 · Amongst various processes used in agglomeration, sintering and pelletization are widely used in the iron ore industries. About 70% of the blast furnace feed is reporting from the sintering processes. The objective of iron ore agglomeration is to generate a suitable product of granules in terms of thermal, mechanical, physical, and .
WhatsApp: +86 18203695377WEBJan 21, 2016 · Optimization of iron ore sintering process is to maximize the productivity and the sinter ore quality while minimizing the energy consumption. However, these economic and technical criteria are sometimes contradictory and the improvement of one criterion generally leads to the deterioration of other criteria. This paper aims to seek the .
WhatsApp: +86 18203695377WEBSep 1, 2022 · The sintering machine is an essential piece of equipment in the long flow, ... Insight into a novel technique to regulate the emission profile of hazardous PM during iron ore sintering process. Process Saf Environ Protect, 133 (2020), pp. 8896, /
WhatsApp: +86 18203695377WEBOct 10, 2018 · At the sintering machine only about 50 kg of fossil fuel per ton of sinter are used. Thus, new technologies are welcome with the focus of neutralizing the carbon emissions. The iron ore sinter process is an important operation unit in .
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