WEBNov 1, 2012 · For the highsilicon bauxite, more extreme reaction conditions are required during the digestion process, and the appropriate dosage of reactive lime is essential in the digestion process to ...
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WEBAug 25, 2023 · Goethitic bauxite is a widely used raw material in the alumina industry. It is an essential prerequisite to clarify the effect of Ti and Sicontaining minerals on goethite transformation in the Bayer digestion process, which could efficiently utilize the Fe and Alcontaining minerals present in goethitic bauxite. In this work, the interactions between .
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WEBAbstract. In this paper, a study was made on digestion behavior of sulfur in highsulfur bauxite. It was investigated that the effects of temperature, time, lime dosage and initial caustic concentration on digestion behavior of sulfur. The results show that sulfur in highsulfur bauxite goes into solution mostly in the form of S 2 "; the ...
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WEBFeb 7, 2016 · Lowgrade bauxites and nonbauxite resources are widely distributed, which are suitable to extract alumina by the lime sinter process. The appliion of the lime sinter process is restricted by ...
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WEBAug 31, 2022 · The hydrogen reduction of bauxite residue lime pellets at elevated temperatures was carried out to recover iron and alumina from the bauxite residue in a new process route. Prior to the H2 reduction, oxide pellets were initially prepared via the mixing of an industrial bauxite residue with fine calcite powder followed by calcination and high .
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WEBDec 1, 2019 · The lime Bayer process cannot effectively reduce the scale, and cannot treat lowgrade bauxite with A/S<5 [18]. The roastâˆ'leach process has attracted more and more attention in recent years. This process can be described as the decomposition of kaolinite by roasting process, and formation of soluble silicon oxide and insoluble aluminum oxide.
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WEBAug 31, 2022 · The hydrogen reduction of bauxite residue lime pellets at elevated temperatures was carried out to recover iron and alumina from the bauxite residue in a new process route. Prior to the H 2 reduction, oxide pellets were initially prepared via the mixing of an industrial bauxite residue with fine calcite powder followed by calcination and high ...
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WEBFeb 3, 2024 · Since the Bayer process was patented in 1888 by Australian chemist Karl Bayer, this technology has been the major industrial process for the producing of alumina from bauxite ores [1, 2].Even after 135 years, this process remains unchanged for four major key sections: digestion of aluminarich minerals (gibbsite, boehmite, and diaspore) .
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WEBJan 1, 2016 · The Bayer process for alumina production generates more than 160 million tons of bauxite residue annually. The current global stockpiles of bauxite residue have reached more than 4 billion tons ...
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WEBApr 1, 2002 · The process involves digestion of bauxite in a caustic soda solution at temperatures ranging from 100 to 250 °C, depending on the form of alumina in the bauxite, gibbsitic, boehmitic or diasporic. ... It is shown that for sufficiently high lime to bauxite ratios mechanical milling results in the removal of silica from bauxite via the ...
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WEBJan 23, 2022 · Introduction to Crushing and Grinding of Bauxite. The most common initial process step to feed an alumina refinery with bauxite is the crushing or sizing of the raw bauxite material that is extracted from the mine. The feed material is crushed or sized so that it is conveyable, as well as correctly dimensioned, for the next step in the process.
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WEBFeb 8, 2021 · This method is suitable for refining bauxite ores with a high Al 2 O 3 /SiO 2 ratio between 7 and 10 [30]. To produce aluminum by the Bayer process, the bauxite was first milled and then mixed with water, lime and caustic soda to digest the bauxite components at high temperature and pressure, as shown in Fig. 1. It should be noted .
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WEBSep 16, 2019 · The process is based on smelting reduction of basic (steelmaking slags), acidic industrial residues (fly ash, bottom ash, etc.) and additives like bauxite, lime, etc. based on requirement. The process uses electrically heated ladle furnace or smelting reduction . This process can be used to produce fluxes of the required composition by .
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WEBJun 12, 2013 · new design in order to increase the water and thermal energy recovery in the digestion process unit. The simulation results showed that in the new design, the pre heater sections can gain ...
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WEBAug 1, 2016 · The optimized process conditions were the bauxite/anthracite/slaked lime weight ratio of 100::, reduction temperature of 1450°C and reduction time of 20 min.
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WEBSep 1, 2022 · Either lime (4 wt.% of the bauxite) or hydrazine hydrate ( wt.% of the bauxite) was added. Table 5 and Fig. 7 show the chemical and mineral component analyses of the resultant red mud. In Table 5, the η(AG) and η(Al2O3) in the typical Bayer digestion are only % and %, respectively, indiing that substantial Al .
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WEBBauxite residue is the waste generated during alumina production by Bayer's process. The amount of bauxite residue (40–50 wt%) generated depends on the quality of bauxite ore used for the processing. ... It is shown that for sufficiently high lime to bauxite ratios mechanical milling results in the removal of silica from bauxite via the ...
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WEBApr 1, 2002 · Semantic Scholar extracted view of "Mechanochemical treatment of high silica bauxite with lime" by P. McCormick et al. ... Abstract Almost the entire metallurgical grade alumina is produced from bauxite using the Bayer process. The leaching conditions in Bayer process depend on various Aloxyhydroxide minerals/phases . Expand. 14.
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WEBNov 1, 2023 · In general, alumina can be recovered from bauxite residue by using one of the following processes: 1. Second Bayer process. 2. Pedersen process. 3. Soda sintering process or limesoda sintering process. 4. Impact of alumina recovery on .
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WEBMar 1, 2022 · Bauxite residue is the industrial solid waste discharged from the production of alumina by bauxite, which contains a certain amount of ferric oxide in a reddishbrown color, so it is also called "red mud", and is a typical nonferrous metallurgical solid waste (Wang et al. 2018; Xue et al. 2022).The varieties of bauxite residue depend on the .
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WEBFeb 12, 2017 · In this process, bauxite is smelted and reduced, which yields pig iron and a calcium aluminate slag. Alumina is further produced from the slag through a hydrometallurgical process. In the present study, different bauxites with different chemical compositions are smelted with lime and reduced by coke.
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WEBThe ultimate product of calcination is the most stable phase of alumina, corundum or alumina. This is, however, not desirable for smelting, because alumina is slow to dissolve in the bath (refer to Section 24). For the formation of Smelting Grade Alumina (SGA), calcination is carried out at around 950°C.
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WEBApr 1, 2002 · Abstract. The mechanochemical processing of bauxite with lime has been investigated. The milling of bauxite and lime mixtures in an attritor mill resulted in the formation of an iron rich ...
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